Emerson launched many new innovative automation products in the past two years, enabling safer, more sustainable, and more reliable operation with greater throughput production. Many of the new innovations are around connectivity technology, which is important because it makes devices easier to deploy and use and software such as industrial AI easier to integrate for new powerful solutions. But there are also many innovations which are purely mechanical, enabled by new materials and additive manufacturing methods.

Multiple connectivity technologies are used to fill the needs of the many use-cases around the plant:

Thanks to these standard connectivity technologies, the new products work together with existing automation. And these connectivity technologies are implemented in not just in just one device or one product but cut across the full range of automation, forming a cohesive ecosystem.

Field instruments can be hard to reach, such as those installed on top of a tall tank or below grated flooring. Opening the cover to hook up wires to a communicator can let moisture in. Imagine instead commissioning, including configuration and calibration, and maintenance, including identification and diagnostics of your instrumentation wirelessly using your mobile phone, tablet, or even from your laptop without climbing or opening the device. Even ten times faster over-the-air (OTA) firmware updates. Bluetooth^® wireless technology connectivity technology in field instruments makes this possible. In software and apps, the instruments with Bluetooth connectivity look just like wired HART devices, so the learning curve is minimal. Indeed, these products also support 4-20 mA/HART. Security includes encryption and pin. Note that local Bluetooth^® wireless technology connectivity does not take the place of the permanent WirelessHART sensor network for automating data collection.

Emerson is implementing Bluetooth^® wireless technology connectivity in not just one product line, but across many new transmitters, valve positioners, mobile apps, and computer software so that over time you can configure all your devices using Bluetooth® wireless technology connectivity. New innovative products with Bluetooth^® wireless technology connectivity include:

Most automation software needs to connect to other software, systems, and devices to get data from them or pass data to them to be effective. Coding Application Programming Interfaces (API) for every software app to connect with the others it has to exchange data with would be time-consuming, costly, and make software upgrades risky. Imagine instead seamless integration of real-time data, alarms & events, historical data, and historical alarms & events without any coding. OPC-UA connectivity technology makes this possible. Add to this a structured information model (IM), metadata including status, and cloud support. In software the data in systems and devices with OPC-UA connectivity are easily browsed so the learning curve is minimal.

Emerson is implementing OPC-UA connectivity in not just one product line, but across new wireless sensor network gateways and valve analytics software in addition to many existing products so that over time you can integrate all your software, systems, and devices. And these fit into the cohesive ecosystem of OPC-UA connectivity products already available. New innovative products with OPC-UA connectivity include:

The analog 4-20 mA signal has associated transmission errors, conversion errors, and each signal such as a measurement require an individual pair of wires at additional cost. Imagine instead digital connectivity technology, which is error free, infinitely reproducible, and has zero marginal cost. Ethernet connectivity makes this possible. However, Ethernet and IP are not sufficient for interoperability between automation components. An industrial application protocol is also required. The HART-IP connectivity technology is the most suitable option for instrumentation. HART-IP connectivity technology in instrumentation and infrastructure makes this possible. In software the data in instruments appear unchanged so the learning curve is minimal.

Emerson is implementing HART-IP connectivity in not just one product line, but across wireless sensor gateways, software, and valve-mounted process controllers so that over time you can integrate all your devices using HART-IP connectivity. And these fit into the cohesive ecosystem of HART-IP connectivity products already available as well as the larger cohesive HART ecosystem including WirelessHART and 4-20 mA/HART automation components. New innovative products with HART-IP connectivity include:

Non-industrial wireless sensor networks, need special tools for each sensor to assign network credentials, don't integrate with Intelligent Device Management (IDM) software, require frequent battery replacement, each sensor requiring their own field configuration tool, no Modbus or OPC in gateway to integrate with plant historian and control system, no centralized sensor configuration, no adaptor for HART devices, every sensor having their own monitoring app, every sensor having their own way of displaying sensor status, no detail diagnostics like vibration spectrum and waveform, and not an IEEE standard radio and IEC standard protocol. Imagine instead a wireless sensors supported by a common tool to assign network credentials to all sensors, integration with IDM software, long battery life, common field configuration tool, automatic data conversion to Modbus and OPC-UA to integrate with third-party systems and software, centralized sensor configuration, adaptor for HART devices, common sensor status display, detail diagnostics like spectrums and waveforms, IEEE radio and IEC protocol. WirelessHART connectivity technology in sensors makes this possible. In software the data in sensors with WirelessHART connectivity is easily accessed so the learning curve is minimal.

Emerson is implementing WirelessHART connectivity in not just one product line, but across wireless sensors, software, and valve-mounted sensors so that over time every corner of your plant can be monitored and optimized using WirelessHART connectivity. And these fit into the cohesive ecosystem of WirelessHART connectivity products already available as well as the larger cohesive HART ecosystem including HART-IP and 4-20 mA/HART. New innovative products with WirelessHART connectivity include:

The HART connectivity technology has been around for decades. Most smart instrumentation today use the familiar 4-20 mA/HART connectivity. However, there has been a few device types that were not available in a `smart' version. Some `non-smart' instrumentation remain, possibly supplied as part of a package unit, skid, or valve assembly. New instruments enable `smart' capabilities and in software HART connectivity enable interoperability. Indeed the Bluetooth products above also support 4-20 mA/HART.

Emerson is implementing HART connectivity across many new transmitters including valve position, controllers, mobile apps, and computer software and these fit into the cohesive ecosystem of 4-20 mA/HART connectivity products already available as well as the larger cohesive HART ecosystem including HART-IP and WirelessHART automation components. New innovative products with 4-20 mA/HART connectivity include:

Again, the analog 4-20 mA signal has associated transmission errors, conversion errors, and each signal such as a measurement require an individual pair of wires at additional cost. Imagine instead digital connectivity technology, which is error free, infinitely reproducible, and has zero marginal cost. Ethernet connectivity makes this possible. However, Ethernet and IP are not sufficient for interoperability between automation components. An industrial application protocol is also required. The PROFINET connectivity technology is another option. PROFINET connectivity in devices makes this possible.

Emerson is implementing PROFINET connectivity in not just one product line, but across many new transmitters and controllers so that over time you can integrate all your devices using PROFINET connectivity. New innovative products with PROFINET connectivity include:

Again, the analog 4-20 mA signal has associated transmission errors and conversion errors, and each signal, such as a measurement, requires an individual pair of wires at an additional cost. Imagine instead digital connectivity technology, which is error-free, infinitely reproducible, and has zero marginal cost. Ethernet connectivity makes this possible. But again, Ethernet and IP are not sufficient for interoperability between automation components. An industrial application protocol is also required. The EtherNet/IP connectivity technology is yet another option. EtherNet/IP connectivity in devices makes this possible. Emerson is implementing EtherNet/IP connectivity not just in one product line but across many new transmitters and controllers so that, over time, you can integrate all your devices using EtherNet/IP connectivity. New innovative products with EtherNet/IP connectivity include:

Higher layer of protection safety devices must function even in abnormal situations when there is no power, as a last line of preventive defense. Mechanical devices make this possible.

Some use-cases require control where there is no power. Mechanical devices make this possible.

Valves controlling high pressure drop cause high ambient noise due to vibration, turbulence, or cavitation requiring noise attenuation. Mechanical devices make this possible.

Emerson is implementing mechanical designs, additive manufacturing, and advanced material in not just one product line, but across many process touch points such as primary control elements and final control elements. New innovative products which are completely mechanical include:

Other new innovative products include:

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